FACOR Steels Limited, Nagpur is one of the leading producers of Carbon /Alloy Steel, Stainless and Special Steels meant for critical industrial application.
F ulfillment of customers needs and expectations,
A chievements of objectives leading to excellence and growth,
C ompliance to applicable regulatory & statutory requirements,
O riented Human Resource to prevent process and product defect,
R educed variation & waste,ensuring continual improvement.
STAGES OF TESTING
TESTING TYPE
SAMPLING PLAN
EQUIPMENT
CASTING
CHEMICAL ANALYSIS
LADLE CHEMISTRY
Optical Emission Spectrometer ( 30 Channel) Additional channel of Oxygen, Nitrogen & Soluble Aluminum) Spectro, Germany
BLOOM STAGE
GAS ANALYSIS
BLOOM
Oxygen Nitrogen & Hydrogen Analyser LECO- USA
SURFACE INSPECTION
VISUAL INSPECTION
SWING GRINDING
INTERNAL SOUNDNESS
BLOOM MACRO
AS PER ASTM E-381 STANDARD
ROLLING STAGE
INLINE DIMENSION AND SURFACE QUALITY
SAMPLES DRAWN AT INTERMEDIATE INTERVAL
DIMESION ASPER IS 3739 OR AS PER CUSTOMERS REQUIREMENT. VISUAL
ROLLED PRODUCT
VISUAL INSPECTION
100 % BARS
VISUAL INSPECTION
BRIGHT BAR
DIAMETER LOBBING
100% BARS
MICROMETER & LOBBING METER.
METALLURGI-CAL / MECH. TESTING
MACRO OBSERVATION
RANDOM SAMPLES FROM ROLLED BARS
AS PER ASTM E381
MICRO OBSERVATION (INCLUSION, GRAINSIZE, MICROSTRUCURE, DECARB.
SAMPLE BASIS
OPTICAL MICROSCOPE FOR METALLURGICAL TEST C.Z. Jenvert EPI Type 2 Instruments India Ltd.
HARDENABILITY
SAMPLE BASIS
Jominy Hardenability Testing Equipment FIE, Ichalkaranji JOMINY APPARATUS WITH FIXTURE AS PER IS 3848 , OR AS PER CUSTOMERS REQUIREMENT
MACRO STREAK
SAMPLE BASIS
PORTABLE PROBE TYPE MAGNAFLUX AS PER IS 4075 ,
HARDNESS OF ROLLED / ANNEALED BARS
SAMPLE BASIS
Hardness Testing machine FIE, Ichalkaranji AS PER CUSTOMERS REQUIREMENT
TENSILE TEST
SAMPLE BASIS
40 T capacity Universal Testing Machine FIE, Ichalkaranji AS PER ASTM370 ISI608
IMPACT TEST
SAMPLE BASIS
Impact Testing Machine FIE, Ichalkaranji
IGC TEST
SAMPLE BASIS
ERLENMEYER FLASK AS PER ASTM A262 , DIN EN ISO 3651
ULTRASONIC TEST
100 % BARS
Ultrasonic Testing Machine ( 2 Nos) EEC, Mumbai AS PER CUSTOMERS TDC
MIX UP SORTING
SORTING
100 % BARS
Mobile Spectrometer Spectro, Germany Eddy Current Sorter Metascope Technofour, Pune
Sr. No Quality Assurance Equipment Specification and Make
1
Optical Emission Spectrometer(30 Channel)
Spectro, Germany
2
Magnetic Particle testing
Automag, Pune, India
3
Optical Microscopes for
C.Z Jenvert EPI
4
40 T Capacity Universal Testing Machine
FIE, India
5
Hardness Testing Machine
FIE, India
6
Power Hacksaw and Bandsaw Machines
S.P.M Tools, India
7
Mobile Spectrometer
Spectro, Germany
8
Ultrasonic Testing Machine
EEC, Mumbai
9
Impact Testing Machine
FIE, India
10
Oxygen/Nitrogen/Hydrogen Analyzer
LECO, USA
11
Eddy Current Sorter Metascope
Technofour, Pune
